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Newsletter
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The Emergence of the Supply Chain Leader: The Metamorphosis From Tactical To Strategic
by Steven A Melnyk PhD and Colin M Seftel BSc(Eng) CFPIM CSCP
In a recent survey of supply chain issues (Deloitte, 2015; CIO Journal,
2015), Deloitte noted that the major concern facing the executives that
it surveyed was the lack of adequate supply chain talent. It was
noted that only 38 percent of the supply chain executives were
confident that they had the required competencies today. However,
when asked about their needs five years from now, only 44 percent felt
confident that they would have the skills required. On one hand,
this finding emphasizes the fact that there is a supply chain talent
crisis – a fact that most supply chain managers are only too painfully
aware of. Yet, what is more important is not the numbers but the
nature of the skills to be required in the future.
As can be expected, being technologically suave was seen as being
important (i.e., be able to understand and integrate the technological
capabilities offered by such developments as big data analytics, 3D
printing, artificial intelligence, and wearable technology), the most
important management skill and the one that causes the greatest amount
of concern is that of critical thinking and problem solving (Figure 1).
Figure 1:
Wanted: Leadership Capabilities
This finding
leads to three major and critical conclusions:
-
The supply
chain is changing – metamorphosing from a tactical entity that is
often seen as more risk than benefit – a necessary evil where the
“best” supply chain is the one that you never hear of, to being
seen as a strategic capability that enables and enhances the ability
of the firm to gain a significant competitive advantage in the
marketplace.
-
The
existing supply chain manager is not up to the task of managing or
tapping into the promise of this new supply chain.
-
A new type
of leader is needed to manage this new supply chain.
There is other
evidence to support these observations. Currently, the Department of
Supply Chain Management at Michigan State University, in conjunction
with APICS, has undertaken a multi-year study – Supply Chain
Management: Beyond the Horizon -- focusing on identifying and
studying the developments now taking place that will affect the
supply chain of the future. The findings support these three
conclusions. Finally, Kevin O’Marah, in a recent Forbes article
(O’Marah, 2016), wrote about the current supply chain identity
crisis – a crisis that exists in part because of the inability of
the current generation of supply chain managers to clearly articulate
that supply chain management is not a solution (like Lean or Total
Quality Management) but rather a set of capabilities that can
determine what the firm can and cannot do and that should be aligned
with the desired outcomes prized by the key customers
and the strategic promises made by the firm, as contained within the
value proposition.
In this article,
we intend to expand on the three major conclusions previously
presented. We will examine how the supply chain is changing (and the
factors that are causing this change). We will look at why the
current supply chain managers will have difficulties in meeting the
challenges and demands created by this new supply chain. Finally, we
explore the skills and capabilities demanded for the new supply chain
manager – requirements that transform the supply chain manager of
today into the supply chain leader of tomorrow! As part of this
final discussion, we will discuss the challenges facing firms,
educational institutions (e.g., universities) and professional
societies as they struggle to develop this new generation of
strategic leaders. However, before we discuss the challenge of
creating the leaders of tomorrow, we must begin by understanding the
changes now taking place in the supply chain.
The Emergence of the “New” Supply Chain
Since the term
was first introduced in 1982 in the Financial Times, the
supply chain and how it is perceived both within supply chain
management and by others within the firm has greatly changed.
Initially, many managers outside of the supply chain saw supply chain
as something very tactical, consisting of terms such as planning
horizons, capacity, advanced delivery notices, and Lean. At the
heart of supply chain was a combination of boxes, trucks, factories,
and shipping orders. Many CEOs and others first became aware of the
supply chain when they learned about supply chain disruptions. They
found out that supply chain disruptions can and did hurt the firm
both operationally and strategically. Thanks in a large part to
academic research, they learned that when there was a supply chain
disruption, the affected firm’s stock price dropped about 40% and
that it took about two years for the stock price to recover. This led
to an interesting phenomenon – the attractiveness of the
“invisible” supply chain – that is, since the only time that
you ever heard about a supply chain is when something went wrong, the
“best” supply chain was therefore the one that you never heard
about. Yet, that view is changing and it is changing radically.
Managers and
corporate leaders are starting to recognize the strategic value and
importance of the supply chain. This change can be attributed to the
following factors:
-
Increasing
rate of technological advances that are rooted in the supply chain.
In today’s media, we are reading about developments such as the
Internet of Things (IoT), 3D printing, big data analytics, and
autonomous vehicles (self-driving trucks and cars). The most
significant impact of many of these developments is on the supply
chain. For example, Pirelli has introduced sensors into truck
tires. These sensors have helped Pirelli learn more about the
durability and performance of their products (ultimately helping
Pirelli to design better tires); they have enabled Pirelli to help
their customers by offering them the capabilities for better vehicle
protection and control. This new technology is changing how firms
not only design and build products, but also how they interact with
customers and deliver products. For example, Amazon is now
experimenting with 3D printing on trucks so that goods can be built
as they are being delivered to their customers; M-Tailor draws on
improved cell phone photographic power to help its customers design,
make and deliver shirts specifically configured to their unique
physical characteristics.
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Acceptance
of complexity as a business driver. In the past, complexity
was viewed as something that added cost and as something that had to
be avoided. Now, we recognize that the demand for complexity is
being driven by our customers. If the firm wants something done in
a unique way and is willing to pay for it, then the firm needs to
deliver. The firm can make the customer aware of the hidden costs
and dangers but ultimately, it needs to deliver. In part, the
ability of the supply chain to deal with this increased demand for
complexity is being enhanced by the new technologies discussed in
the preceding section.
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New
competitive pressures. Firms are now recognizing that how
they serve and interact with their customers is being influenced by
the experiences of their customers with other providers. One such
provider is Amazon, and this has given rise to the Amazon Effect
– the impact exerted on both customers and firms by Amazon’s
relentless emphasis on developing and quickly implementing new and
different ways of connecting customers with solutions. As customers
work with Amazon, they come to expect that other providers will
offer the same level of service. For example, at the Strategic
Supply Chain Summit held in Chicago, IL in November 2105, a supplier
of industrial equipment described how this effect had impacted their
firm. The customer, when told that there would be no customer
service over weekends, threatened to pull out of negotiations. When
asked why such support was so important, they simply noted that this
was the type of support they received from Amazon and if Amazon
could do it, then they, the equipment supplier, should also.
Dealing with the Amazon effect often requires changes to the supply
chain.
-
New
methods of dealing with customers. Increasingly, customers,
irrespective of whether they are B2B (business to business) or B2C
(business to customers) are demanding that they be able to place
orders and find information through various means – so-called
brick and mortar, on-line, or through smart phone apps. This has led
to the emergence of omnichannel. To a large extent, the challenge of
delivering the omnichannel experience has fallen on the supply
chain. Success and/or failure in the omnichannel depends on the
supply chain system and its leadership.
-
Recognition
that cost is no longer enough. Traditionally, the primary
focus of the supply chain has been on one competitive driver –
costs. Lowest cost was often held as the primary indicator of
supply chain performance. That view is now changing. As noted by
Melnyk, Davis, Spekman and Sandor (2010), supply chains can achieve
more than simply cost reductions; they can offer improved security,
innovation, responsiveness, sustainability, resilience, and quality.
These other outcomes are attractive and can offer important
competitive advantages. To understand the value of these other
outcomes, consider the impact of Zara, the fast fashion producer.
Zara has become a fashion powerhouse in the marketplace by
emphasizing responsiveness at a time when its competitors were
focusing on cost (and consequently outsourcing to low cost countries
such as China).
-
Customer
demands for greater supply chain visibility. Customers,
especially in North America and Europe, want assurances that their
products are being produced safely and without adverse impact.
Companies such as Disney now recognize that they are accountable for
actions taken anywhere in their supply chain, whether it is at the
first tier or the fourth tier. That is one reason why in 2013,
Disney announced that it was pulling production out of Bangladesh,
Pakistan, Ecuador, Venezuela, and Belarus due to concerns over
safety standards for workers in the supply chains located in these
countries.
When these and
other changes are taken as a whole, what we see is a transformation
of supply chains from being necessary evils and sources of risk to
being viewed as competitive capabilities and strategic assets –
something that can help competitiveness by being able to offer one or
more of the following three advantages:
-
Deliver
goods and services faster, better, cheaper (the lowest form of
competitive advantage)
-
Enable the
firm to address customer needs currently being met poorly
-
Enable the
firm to address customer needs currently not being met (highest form
of advantage)
The “Traditional” Supply Chain Leader
The challenge,
however, is that the many of the current supply chain managers who
are in leadership positions are not prepared to deal with and
harness the capabilities of this new supply chain. In part, this is
because they have largely not been formally trained in supply chain
management. More importantly, these problems can be traced to their
functional orientations and preparation – preparations that have
imparted in them the following traits:
-
Strong
functional orientation. These are managers who feel most comfortable
working with other similar people. Interactions with other
functions are handled through hand-offs, best described as “over
the wall” – decisions made and then handed off to other groups
will little or no input from them.
-
Strongly
cost focused – cost is seen as the universal benchmark and mark of
quality. It has resulted in such developments as one major farm
equipment manufacturer who had implemented a world class
lean/Just-in-Time system in its supply chain – the goal – drive
down cost. Unfortunately, this focus adversely affected its ability
to be responsive during a time when demand was greatly changing
(thus hurting the company’s competitive position in the short
term).
-
Strives
for supply chain excellence. Tries to make the supply chain best in
terms of such measures as costs. Such assessments may not
necessarily result in better overall corporate performance.
-
Execution
oriented – their objective is seen as implementing decisions made
elsewhere in the firm.
-
Speaks a
language that is very functionally oriented – a language that
talks in terms of capacity, throughput, bottlenecks, inventory, ppm.
This language hinders the ability of current supply chain managers
to effectively interface with the other functions of the firm and
with top management.
-
Strives to
simplify where possible and to avoid complexity. Complexity is seen
as something that adds cost and lead time; consequently it must be
avoided and resisted whenever possible.
-
Deliberate
decision-making – it takes time to plan out the decisions. Haste
makes waste.
-
Optimal
solutions are the best – there is something “optimal” about an
optimal solution.
-
Stability
and certainty highly prized and valued.
-
Toolsmiths.
That is, many current supply chain leaders are well grounded in
solutions that they can readily and quickly apply to any situation
or problem. They are masters of developments such as ERP, MRP,
DDMRP, Six Sigma, Total Quality Management (TQM), Theory of
Constraints (TOC), and Lean/Just-in-time.
What we have here
is a broad brushed view of the “typical” supply chain manager.
The point to be emphasized is that while these traits are important
(they help get things done), they are not up to the challenge of
managing and leading the new strategic supply chain.
The Emerging Supply Chain Leader – Strategic in
Focus; Outside/In in Orientation
The emerging
supply chain leader – the one that we encountered in the Beyond the
Horizon Project and the one hinted at in the Deloittee supply chain
survey has a very different set of skills and orientations, namely:
-
Excels
at managing at the interfaces. That is, the new supply
chain leaders recognize that they must work with other functions
within the firm. Specifically, they must be prepared to engage with
groups such as engineering, marketing, finance, accounting and top
management. This engagement is bi-directional. On one hand, they
need to understand the requirements and needs of these other groups
since these needs have to be translated into capabilities that the
supply chain must provide. On the other hand, the new supply chain
leader must be prepared to educate these other groups on the
capabilities of the supply chain – what the supply chain can do
well and what it cannot do well. They must also be able to
communicate how actions taken by these other groups affect the
supply chain and its performance. For example, they must be to show
how promotions can adversely affect the ability of the supply chain
to ensure that there is adequate stock on the shelf once the
promotion becomes active. If change in supply chain capabilities is
required, then it is the responsibility of the new supply chain
leader to communicate to the other areas how long it will take and
the costs required. In other words, the new supply chain leader
must excel at educating, informing, and coordinating.
-
Focus
on asking the “right” question, rather than being focused on the
“right” solution. This is where critical thinking
shines. As Charles F. Kettering, the brilliant designer and
engineer at General Motors, once stated, “a problem well stated is
a problem half solved.” Here, the supply chain leader is more
interested in ensuring that there is a clear and concise
understanding of the desired outcome, rather than focusing on a
specific solution. This means ensuring that everyone understands
what the goal is, then soliciting the input of the various members
of the supply chain to identify how best to achieve this goal. The
solution then becomes secondary to the desired outcome in that it is
driven by this outcome.
-
Strives
for business excellence, rather than supply chain excellence.
Here, the goal is to help the firm better compete at the business
model rather than the supply chain level. The business model, which
can be viewed as a highly operational restatement of the strategy
(see Figure 2), identifies three critical components that must be
consistently maintained in alignment for the firm to compete:
-
The
key customer. The ultimate judge of what we produce. Here,
we must identify who it is that we are specifically targeting –
whose needs we will try to profitably satisfy.
-
The
value proposition. What it is that the firm offers the key
customers to attract them.
-
Capabilities.
The resources, skills, processes, and assets that the firm draws on
to deliver the value proposition that is both attractive to and
accepted by the key customers. It is here that the supply chain
resides, along with corporate processes, measurement, capacity, and
corporate culture. The new supply chain leader understands that it
is their task to ensure that what the key customers want and
expect, what the firm has promised, and what the supply chain can
deliver are continuously in alignment over time.
Figure 2: The Business Model
-
Outside/In
as compared to Inside/Out. One of the critical traits of
the new supply leaders are that their focus lies not on the
capabilities of the supply chain, but rather on what the key
customers want and types of outcomes that they wish to achieve.
This is the outside/in perspective, as compared to inside/out, where
the leaders understands what their supply chain can and cannot do
and then try to convince the customers that this is what they really
want. These new leaders have a clear understanding of who their key
customers are and what they want. They understand that it is these
key customers who drive the firm, its strategy, and ultimately the
supply chain. This understanding of and identification with the key
customers takes its most immediate form in terms of how
communication is implemented – through measures and metrics.
-
Effective
at communicating with others in terms of performance measurement,
measures, and metrics. To effectively communicate within
the firm, the new supply chain leader must recognize the importance
of measures and metrics as communication. Measures and metrics, as
noted by Magrite and Stone (2002), restate the business strategy and
the business model into what each group or person must do to achieve
this strategy. Increasingly, we are recognizing that effective
communication within the firm occurs at this level, not in terms of
such measures as capacity, throughput, utilization, and ppm. The
new supply chain leader uses these measures to show how the actions
of the supply chain can affect how others perform. Furthermore, in
many cases, the new supply chain leader takes this emphasis on
performance to a new level by adopting the customers’ own measures
as their own. When this occurs, communication is immediately
enhanced between the supply chain and the customer since both are
using the same set of measures. More importantly, supply chain
impact can be seen immediately since these actions can be translated
into how they affect the performance of the customer. Since both
parties are using the same numbers (so to speak), the opportunity
for conflict is minimized.
-
Recognizes
the need for complexity but still strives to identify and eliminate
complications. Since the new supply chain leader closely
knows and identifies with the key customer, there is an acceptance
of the need for complexity. Complexity is a trait that comes from
the key customer and it is something that the supply chain must be
able to accommodate. The leader does try to communicate the downside
risks of complexity through a cost of complexity approach (see
Figure 3). However, the leader is able to differentiate between
complexity, which comes from the customer, and complication, which
occurs because of the actions of people within the supply chain. As
an example of a complication, consider the following situation. We
have a short term problem with a component supplier. In the short
term, we modify the process to accommodate an inspection activity.
The problem is eventually addressed but the inspection is not
removed. This inspection is an example of a complication –
something that plagues most supply chain systems. The new supply
chain leader may add complications such as increasing the number of
backup suppliers – but these actions are driven by the need to
protect the system from disruptions and to improve resilience.
Figure 3: Cost of Complexity – A Total Cost Approach
-
Recognizes
and accepts the presence of uncertainty and change. This is
seen as being the natural state of things – you never have enough
time; the information is never complete or sufficiently accurate;
something is always changing before you make your decision.
-
Strives
for robust rather than optimal systems. Optimality is nice.
However, in many cases, optimality results in fragile systems. That
is, as long as things have not changed from the conditions that were
used to derive the optimal solution, you are fine. However, as soon
as something changes in the environment, the system cannot cope and
it experiences significant deterioration in performance.
Consequently, what is wanted is a robust system – it does not
generate the best performance but it is able to cope with changes
without extracting a severe penalty performance. Robust systems are
the natural complement to the preceding trait.
-
The
focus is on the future. In this new environment of change
and uncertainty, the past is viewed as something to learn from, not
as a basis for punishment. As one manager in the Beyond the Horizon
project put it, “The past is something you cannot do anything
about. Learn from it; get over it; focus rather on the future.”
That is the attitude assumed by the new supply chain leader. This
focus and concern about the past is also reflected in planning. The
new supply chain leader recognizes the importance of that basic
supply chain dictum – today’s supply chain is a result of
investments made in the past; tomorrow’s supply chain will be
result of investments made.
-
Fast
decision-making is the key. In this environment, you do not
have the time to wait until changes shake out. Rather, you have to
make decisions quickly and be willing to live with the fact that you
will be wrong occasionally. This is becoming the natural state of
affairs. As one manager put it, “you make decision quickly, you
fail last, you learn quickly, you move on.” This was best
illustrated by one interview that took place at a fast fashion goods
operation located in the Midwest (this was part of the Beyond the
Horizon project). The manager who was taking two of the research
team members on a plant tour, stopped to point out a new $1.7
million line. He turned to the research team and asked them to guess
how long it took to go from problem awareness to the time that this
line was up and running. The team members answered with numbers
ranging from two to three years. The response – 7 months. When
questioned, he brought out the key lesson – if the company had
waited to make sure that the issue driving the need for the
investment was real, it would have been too late. A new, faster
method of decision-making is demanded.
These differences
are summarized in Table 1. These differences drive home the point
that the new supply chain needs a different type of manager. This is
a strategic supply chain, where the supply chain leader, often called
the Chief Supply Chain Officer (CSCO), is well prepared by skills,
temperament, and preparation to sit at the same table as the CEO,
CIO, the CFO, and the other similar leaders.
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Traits
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Traditional Supply Chain Manager
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Strategic Supply Chain Leader
|
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Orientation
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Functional; Strongly Internal
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Cross-boundary; Coordination
|
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Performance Stance
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Cost/cost minimization
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Outcome-driven/revenue maximization
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Definition of Excellence
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Supply Chain Excellence
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Business Excellence
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Stance
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Focus on Execution
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Asking the Right Question
Making sure the desired outcome is understood and made
inevitable
|
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Dealing with the customer
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Inside/Out
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Outside/In
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Communication
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Very functionally oriented
Capacity, throughput, bottlenecks, inventory, ppm
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Performance Measures and Metrics
Use the customer’s metrics as ours.
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Table 1: Comparing Supply Chain Leaders
The Challenge
The evidence is
there – there is a need for a new type of supply chain manager –
a strategic supply chain manager. The challenge facing the generators
of current supply chain talent (i.e., professional societies such as
APICS, ISM, CSCMP, firms, and educational institutes at the community
college, college, and university levels) is that, for the most part,
they are structured and organized to deliver the traditional supply
chain manager. While there will still be a demand for such talent,
the real talent crisis will involve the strategic supply chain
leader. For the most part, the generators of current supply chain
talent focus on tools and content. Content, while important for the
future supply chain leader, is not enough – it can be viewed as the
cost of playing the game. What make the future supply chain leaders
so different is their thought process and their approach. They are
coordinators and orchestrators; they educate and communicate; they
see the supply chain not as capacity but as capabilities (what the
supply chain can do well and what it can poorly); they focus on the
desired outcomes not the solutions. Finally, they recognize that
ultimately the supply chain is strategic, not because it is the best
practitioner of lean or Total Quality Management, but because it
supports the value proposition and helps the key customers succeed.
The challenge for the current generators of supply chain talent is
that of developing a system that can create such leaders. However,
for those firms and organizations that can meet this challenge, the
future is indeed bright!
Steven A. Melnyk PhD, is
Professor of Operations and Supply Chain Management at Michigan State
University. He can be reached at melnyk@msu.edu. For more information,
visit broad.msu.edu.
Colin M. Seftel BSc(Eng) CFPIM CSCP, is a trainer and consultant with
PSQ and has 20 years hands-on experience as the operations manager with
a manufacturer of marine equipment. He can be reached at
colins@psq.co.za.
This article is reproduced with the authors' permission.
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